5-Axis CNC Machining
Services
DFocus PROTOTYPE offers advanced 5-axis machining services for complex parts in plastic and metals.
- High Precision for Complex Geometries
- Single Setup for Multi-Sided Parts
- Faster Production, Lower Costs
Simultaneous + 3+2 capable. ±0.01mm on complex surfaces.
Machine Capabilities
Our 5-axis centers are calibrated for extreme precision. Here are the core specifications for our aerospace and medical grade cells.
Simultaneous 5-Axis vs. 3+2 Axis
Choose the right strategy for your part's complexity and budget.
Simultaneous 5-Axis Machining
All 5 axes move at the same time. This is essential for parts with complex contoured surfaces like turbine blades and impellers. It provides superior surface finish as the tool maintains optimal contact constantly.
3+2 Axis Machining
The machine locks the A and B axes at a fixed angle while the X, Y, and Z move. This is effectively 3-axis machining on a tilted plane. It is excellent for deep holes, undercuts, and features on multiple sides without re-fixturing.
Industries Served
Robotics & Automation
Complex manifolds and structural components requiring extreme precision and lightweighting.
Medical
Surgical tools (scalpels, forceps), implants, and complex device housings made from Titanium and Stainless Steel.
Automotive
Engine components, housings, and custom performance parts such as master cylinder prototypes.
Success Stories
Complex Impeller Success
The 5-axis work on our Titanium impeller was flawless. Tolerances were held perfectly and the surface finish required no post-processing.
Great for medical prototypes
Used their 3+2 capabilities for detailed surgical tool handles. Fast response and excellent part quality.
5-Axis FAQ
What Is 5-Axis CNC Machining?
5-axis CNC machining uses a cutting tool that moves along five axes (X, Y, Z, A, and B) simultaneously. This enables precise fabrication of complex organic shapes in a single setup.
When Does 5-Axis Machining Make Sense?
It makes sense for parts with complex geometries, contoured surfaces, or features on multiple sides. It reduces setup time and fixtures, often leading to better accuracy and lower overall cost for complex parts.
What Is The Difference Between 3, 4, And 5-Axis Machining?
3-axis is for simple geometries (X, Y, Z). 4-axis adds a rotary axis (usually A), good for cylinders or side features. 5-axis adds tilt and swivel (A & B), providing maximum versatility for complex 3D shapes.
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