Rapid Prototyping
Services
Move from concept to physical part with a timeline confirmed after engineer review. DFocus PROTOTYPE offers a complete range of rapid prototyping solutions including 3D printing, CNC machining, and vacuum casting to accelerate your product development.
- Timeline confirmed after engineer review
- Multi-Process Capability (CNC, 3D Print, Casting)
- Production-Grade Materials
Timeline and DFM feedback confirmed after engineer review.
Core Prototyping Capabilities
We select the best technology for your specific stage of development, from early concept to pre-production.
Rapid CNC Machining
Best for functional prototypes requiring real metal or engineering plastic properties. High precision and excellent surface finish.
Learn More3D Printing
Fast turnaround after engineer review. SLA for smooth visuals, SLS/FDM for tough functional parts, SLM for metal. No tooling cost.
Learn MoreVacuum Casting
Ideal for low-volume plastic parts (10-50 units). Uses silicone molds to bridge the gap to production with cosmetic finish.
Learn MoreRapid Sheet Metal
Functional metal brackets and enclosures. Laser cutting and bending with lead times comparable to CNC.
Learn MoreRapid Tooling
Aluminum or soft tooling can support pilot thermoplastic parts after DFM, material, and tooling review.
Learn MoreSuccess Stories
Xbox Controller Concept
Yanko Design needed a functional prototype for an innovative Xbox controller concept.
Solution:
- CNC Milling for the main body
- CNC Turning for buttons
- Vacuum Casting for soft-touch grips
- Finished and assembled in 10 days
Titanium Golf Club
A DMLS 3D printed prototype had a deformed plate and rough surface.
Solution:
- Sandblasted and polished the titanium body
- CNC machined a replacement aluminum face plate
- Precision assembly to correct the deformation
Rapid Prototyping FAQ
What are the main types of prototypes?
Display Prototype: Looks like final product but non-functional.
Functional Prototype: Works like final product for testing.
Pre-production: Manufacturing certification sample.
What files do I need to submit?
A 3D CAD file is standard (STEP or STP for machining/IM, STL for 3D printing). Please also specify material, quantity, color, and finish requirements.
Accelerate Your Innovation
Get engineer feedback and a quote timeline after file review.
Get Prototyping Quote